Analysis of Patient Bed Product Quality Control with Six Sigma Method and Failure Mode and Effects Analysis (FMEA) (Case Study of PT. Karya Indah Medika)
DOI:
https://doi.org/10.22441/ijiem.v5i1.21770Keywords:
Defect, Quality, Six sigma, FMEAAbstract
PT. Karya Indah Medika is a manufacturing company engaged in the production of hospital furniture. One such product is a patient bed. In each period of patient bed production, there are still defects that occur such as coating defects, dented iron, and broken wheels. The purpose of this study is to determine the percentage of defects, and the causes of defects, and to obtain the greatest risk of failure in the production process in the RPN value so that the type of failure can be determined which should be prioritized first so as soon as possible corrected and determined corrective steps to reduce product defects. The research method used is Six Sigma and Failure Mode Effect Analysis (FMEA). The Six Sigma method includes Define, Measure, Analyze and Improve which will be used to determine the percentage of defects that occur. While the FMEA method is carried out as an effort to improve quality. Based on the research calculations, the results obtained were a sigma value of 3.19σ. Based on calculations using the FMEA method, the largest RPN is obtained for coating defects, namely ink absorption that is not optimal, broken wheel defects, namely operators who are too hasty during assembly, and dented iron defects, inappropriate material quality. Advice that can be given is to control and monitor ink absorption, operators who are more careful and not in a hurry, and check the quality of raw materials before processing.Downloads
References
Aized, T., Ahmad, M., Jamal, M.H., Mahmood, A., Rehman, S.U.U., & Srai, J.S. (2020). Automotive Leaf Spring Design and Manufacturing Process Improvement Using Failure Mode and Effects Analysis (FMEA). International Journal of Engineering Business Management. 12: 1-13. https://doi.org/10.1177/1847979020942438.
Angin, D.P., Wiyatno, T.N., Pratiwi, N.P., Damayanti, Y., & Renggani, R.R. (2023). Manajemen Mutu. Klaten: Lakeisha.
Aprianto, T., Setiawan, I., & Purba, H.H. (2021). Implementasi Metode Failure Mode and Effect Analysis pada Industri di Asia - Kajian Literatur. Jurnal Manajemen & Teknik Industri. 11(2): 165-174. http://dx.doi.org/10.30587/matrik.v21i2.2084.
Chen, K.S., Wang, C.H., Tan, K.H., & Chiu, S.F. (2019). Developing One-Sided Specification Six-Sigma Fuzzy Quality Index And Testing Model To Measure The Process Performance Of Fuzzy Information. International Journal of Production Economics. 208: 560-565. https://doi.org/10.1016/j.ijpe.2018.12.025
Dahniar, T. (2022). Pengendalian Mutu Produk pada Industri Komponen Sepeda Motor Menuju Zero Defect untuk Mencapai Optimalisi Manufaktur. Tangerang: Pascal Books.
Firmansyah, R., & Yuliarty, P. Implementasi Metode DMAIC pada Pengendlaian Kualitas Sole Pkate di PT Kencna Gemilang. Jurnal Penelitian dan Apliasi Sistem & Teknik Industri. 14(2): 167-180. http://dx.doi.org/10.22441/pasti.2020.v14i2.007
Fitriana, R., Sari, D.K., & Habyba, A.N. (2021). Pengendalian dan Penjaminan Mutu. Banymas: Wawasan Ilmu.
Harsanto, B. 2022. Dasar - Dasar Manajemen Operasi Edisi Kedua. Jakarta: Kencana.
Herlambang, H. (2020). Six Sigma Implementation in Connector and Terminals Manufacturing Company : A Case Study. Indonesian Journal of Industrial Engineering & Management. 1(1): 1-11. http://dx.doi.org/10.22441/ijiem.v1i1
Ikasari, D.M., Santoso, I., Astuti, R., Septifani, R., & Armanda, T.W. (2021). Manajemen Risiko Agroindustri : Teori dan Aplikasinya. Malang: UB Press.
Izzah, N., Rozi, M.F. (2019). Analisis Pengendalian Kualitas dengan Metode Six Sigma-DMAIC dalam Upaya Menguragi Kecacatan Produk Rebana pada UKM Alfiya Rebana Gresik. Jurnal Ilmiah: Soulmath. 7(1): 13-25. http://dx.doi.org/10.25139/smj.v7i1.1234
Lidan, A., Syahputra, A., Robby, A.D., Hidayat, M., Al-Adawiyah, R., Nur, R., Ma’ruf, R., & Nasution, S. (2023). Manajemen Mutu Terpadu dalam Pendidikan. Medan: Umsu Press.
Santoso, J.B. (2019). Pengaruh Kualitas Produk, Kualitas Pelayanan, dan Harga Terhadap Kepuasan dan Loyalitas Konsumen (Studi pada Konsumen Geprek Bensu Rawamangun). Jurnal Akuntansi dan Manajemen. 16(1): 127-146. https://doi.org/10.36406/jam.v16i01.271
Soemohadiwidjojo, A.T. (2017). Six Sigma : Metode Pengukuran Kinerja Perusahaan Berbasis Statistik. Jakarta : Raih Asa Sukses.
Situngkir, D.I., Gultom, G., & Tambunan, D.R.S. (2019). Pengaplikasian FMEA untuk Mendukung Pemilihan Strategi Pmeeliharaan pada Paper Machine. Jurnal Teknik Mesin Untirta. 5(2): 39-43. http://dx.doi.org/10.36055/fwl.v1i1.5489
Taufik. (2022). Pengendalian Kualitas Produk Perlengkapan Kamar Mandi (Sanitary Asessories) menggunakan Metode DMAIC. Tangerang : Pascal Books.
Utomo. (2020). A Systematic Literature Review of Six Sigma Implementation in Services Industries. Indonesian Journal of Industrial Engineering & Management. 1(1): 45-57. http://dx.doi.org/10.22441/ijiem.v1i1
Zuniawan, A. (2020). A systematic Literature Review of Failure Mode and Effect Analysis (FMEA) Implementation in Industries. Indonesian Journal of Industrial Engineering & Management. 1(2): 59-68. http://dx.doi.org/10.22441/ijiem.v1i2
Downloads
Published
How to Cite
Issue
Section
License
The copyright to this article is transferred to Universitas Mercu Buana (UMB) if and when the article is accepted for publication. The undersigned hereby transfers any and all rights in and to the paper including without limitation all copyrights to UMB. The undersigned hereby represents and warrants that the paper is original and that he/she is the author of the paper, except for material that is clearly identified as to its original source, with permission notices from the copyright owners where required. The undersigned represents that he/she has the power and authority to make and execute this assignment.
We declare that:
1. This paper has not been published in the same form elsewhere.
2. It will not be submitted anywhere else for publication prior to acceptance/rejection by this Journal.
3. A copyright permission is obtained for materials published elsewhere and which require this permission for reproduction.
Furthermore, I/We hereby transfer the unlimited rights of publication of the above mentioned paper in whole to UMB. The copyright transfer covers the exclusive right to reproduce and distribute the article, including reprints, translations, photographic reproductions, microform, electronic form (offline, online) or any other reproductions of similar nature.
The corresponding author signs for and accepts responsibility for releasing this material on behalf of any and all co-authors. This agreement is to be signed by at least one of the authors who have obtained the assent of the co-author(s) where applicable. After submission of this agreement signed by the corresponding author, changes of authorship or in the order of the authors listed will not be accepted.
Retained Rights/Terms and Conditions
1. Authors retain all proprietary rights in any process, procedure, or article of manufacture described in the Work.
2. Authors may reproduce or authorize others to reproduce the Work or derivative works for the authors personal use or for company use, provided that the source and the UMB copyright notice are indicated, the copies are not used in any way that implies UMB endorsement of a product or service of any employer, and the copies themselves are not offered for sale.
3. Although authors are permitted to re-use all or portions of the Work in other works, this does not include granting third-party requests for reprinting, republishing, or other types of re-use.
