Case Study of 250 ML Glass Drinking Water Product Defects with Lean Six Sigma and FMEA

Authors

  • Moh Ririn Rosyidi Industrial Engineering Study Program, Faculty of Engineering, Qomaruddin University, Kecamatan Bungah, Kabupaten Gresik Jawa Timur 61152
  • Nailul Izzah Industrial Engineering Study Program, Faculty of Engineering, Qomaruddin University, Kecamatan Bungah, Kabupaten Gresik Jawa Timur 61152
  • Narto Narto Industrial Engineering Study Program, Faculty of Engineering, Qomaruddin University, Kecamatan Bungah, Kabupaten Gresik Jawa Timur 61152

DOI:

https://doi.org/10.22441/ijiem.v6i1.27540

Keywords:

Lean, Six sigma, FMEA, Water glass

Abstract

The quality of this product/service is critical because it is a component of consumer needs that provides an assessment of the product that has been purchased; consumers will buy the product again if the quality matches existing specifications; and consumers will indirectly recommend it to other consumers who will purchase it. The same product of established quality. Clue for business actors: product/service quality is essential for a company's survival; ongoing quality improvement measures in response to competition that can match product quality; and minimizing faults in the manufacturing process. PT. XYZ, the findings of this study will help to reduce waste (defects) by recognizing, understanding, and managing the quality of drinking water glass products in a measured and systematic way. The results show that there is a lot of waste that occurs in product faults (27), and it can be noted that activities have a VA value of 11%, NNV 64%, NVA 11%, and a sigma value of 3, dpmo 12,256 in 250ml bottled glass drinking water goods. There is a need for repairs and control, material inspection prior to the process, regular operator training, warning operators not to make mistakes, replacing or replacing machine units that are no longer suitable, and providing clearer work procedures to resolve defects and waste problems.

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Author Biography

Moh Ririn Rosyidi, Industrial Engineering Study Program, Faculty of Engineering, Qomaruddin University, Kecamatan Bungah, Kabupaten Gresik Jawa Timur 61152

Teknik Industri

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Published

2025-04-26

How to Cite

1.
Rosyidi MR, Izzah N, Narto N. Case Study of 250 ML Glass Drinking Water Product Defects with Lean Six Sigma and FMEA. IJIEM [Internet]. 2025 Apr. 26 [cited 2026 May 28];6(1):13-24. Available from: https://training-ojs3-publikasi.mercubuana.ac.id/index.php/ijiem/article/view/27540

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