Performance Evaluation of Ammonia Refrigeration Systems in a Texturizing Plant
DOI:
https://doi.org/10.22441/ijimeam.v6i3.27476Kata Kunci:
ammonia refrigeration system, texturizing plant cooling, compressor work efficiency, condenser performance, coefficient of performanceAbstrak
This study evaluates the performance of an ammonia refrigeration system used as a cooling medium in a texturizing plant. The analysis was conducted over a 10-day period, focusing on key performance indicators such as compressor work, condenser exhaust heat, refrigeration effect, mass flow rate, Coefficient of Performance (COP), and overall system efficiency. The data revealed that the system performed optimally on Day 5, achieving a peak efficiency of 91%, with compressor work at 304.1 kJ/kg and condenser exhaust heat at 1414.6 kJ/kg. In contrast, the lowest efficiency was recorded on Day 3, at 77%. The refrigeration effect reached its highest value of 491.3 kJ/kg on Day 3, highlighting efficient heat absorption despite lower overall system efficiency. On Day 4, the mass flow rate was 0.001049929 kg/s, with an actual COP of 1.39, while the ideal COP peaked on Day 10 at 1.69, reflecting the system’s theoretical maximum efficiency under optimal conditions. The study emphasizes the critical role of the condenser in the system’s performance. Optimizing the condenser’s operation by controlling temperature, pressure, and flow rates, alongside regular maintenance, significantly impacts system efficiency. The findings suggest that careful monitoring of operational parameters, including compressor work and refrigerant flow, can enhance the overall efficiency and reliability of ammonia refrigeration systems in industrial settings. This research provides practical insights into improving the cooling performance, reducing energy consumption, and ensuring consistent production quality in texturizing plants.
Unduhan
Referensi
Y. Zhao, Z. Yang, Z. Hou, C. Guo, S. Zhang, and H. He, “Dynamic Modeling and Leak Detection of Ammonia Leakage in Food Cold Storage System,” J. Food Process Eng., vol. 46, no. 12, 2023, doi: 10.1111/jfpe.14483.
X. Ma and R. Mao, “Fuzzy Control of Cold Storage Refrigeration System With Dynamic Coupling Compensation,” J. Control Sci. Eng., vol. 2018, pp. 1–7, 2018, doi: 10.1155/2018/6836129.
J. Wang, P. Zhao, and Y. Dai, “Thermodynamic Analysis of a New Combined Cooling and Power System Using Ammonia–water Mixture,” Energy Convers. Manag., vol. 117, pp. 335–342, 2016, doi: 10.1016/j.enconman.2016.03.019.
A. Polzot, P. D’Agaro, P. Gullo, and G. Cortella, “Modelling Commercial Refrigeration Systems Coupled With Water Storage to Improve Energy Efficiency and Perform Heat Recovery,” Int. J. Refrig., vol. 69, pp. 313–323, 2016, doi: 10.1016/j.ijrefrig.2016.06.012.
J. Fitó, A. Coronas, S. Mauran, N. Mazet, and D. Stitou, “Hybrid System Combining Mechanical Compression and Thermochemical Storage of Ammonia Vapor for Cold Production,” Energy Convers. Manag., vol. 180, pp. 709–723, 2019, doi: 10.1016/j.enconman.2018.11.019.
C. Luo, Y. Zhao, and K. Xu, “Study on the Regularity of Ammonia-Related Refrigeration Accidents in China From 2010 to 2020,” Int. J. Environ. Res. Public Health, vol. 19, no. 14, p. 8230, 2022, doi: 10.3390/ijerph19148230.
S. Dharmavaram, M. J. Carroll, E. M. Lutostansky, D. McCormack, A. Chester, and D. Allason, “Red Squirrel Tests: Air Products’ Ammonia Field Experiments,” Process Saf. Prog., vol. 42, no. 3, pp. 481–498, 2023, doi: 10.1002/prs.12454.
R. Soujoudi and R. D. Manteufel, “Thermodynamic, Economic and Environmental Analyses of Ammonia-Based Mixed Refrigerant for Liquefied Natural Gas Pre-Cooling Cycle,” Processes, vol. 9, no. 8, p. 1298, 2021, doi: 10.3390/pr9081298.
M. Sadeghi-Yarandi, M. Mahdinia, J. Barazandeh, and A. Soltanzadeh, “Evaluation of the Toxic Effects of Ammonia Dispersion,” Med. Gas Res., vol. 11, no. 1, pp. 24–29, 2021, doi: 10.4103/2045-9912.310056.
W. Zhang et al., “Hydrate Phase Equilibrium Data of Dimethyl Ether in the Presence of Tetrahydrofuran, Tetra-n-Butylammonium Bromide, and Cyclopentane,” J. Chem. Eng. Data, vol. 67, no. 6, pp. 1582–1587, 2022, doi: 10.1021/acs.jced.2c00198.
R. A. Mahmood, D. Buttsworth, and R. Malpress, “Computational and Experimental Investigation of Using an Extractor in the Vertical Gravitational Flash Tank Separator,” Int. J. Automot. Mech. Eng., vol. 16, no. 2, pp. 6706–6722, 2019, doi: 10.15282/ijame.16.2.2019.18.0505.
P. Kazemiani‐Najafabadi, E. A. Rad, and M. Deymi–Dashtebayaz, “Presenting and Optimization of a Novel Ammonia‐water Combined Power and Compression Cooling System,” Int. J. Energy Res., vol. 46, no. 14, pp. 20886–20900, 2022, doi: 10.1002/er.8761.
H. Caliskan, I. Dincer, and A. Hepbasli, “Thermodynamic analyses and assessments of various thermal energy storage systems for buildings,” Energy Convers. Manag., vol. 62, pp. 109–122, 2012.
D. A. Khudhur, T. A. T. Abdullah, and N. Norazahar, “A Review of Safety Issues and Risk Assessment of Industrial Ammonia Refrigeration System,” Acs Chem. Heal. Saf., vol. 29, no. 5, pp. 394–404, 2022, doi: 10.1021/acs.chas.2c00041.
Y. A. Cengel, Thermodynamics: an engineering approach. McGraw-Hill, 2011.
E. Terehovics, I. Veidenbergs, and D. Blumberga, “Analysis of Operation Parameters of Fish Refrigeration by Exergy Analysis. Case Study,” Environ. Clim. Technol., vol. 23, no. 1, pp. 229–241, 2019, doi: 10.2478/rtuect-2019-0015.
H. Wang, J. Wang, Z. Liu, H. Chen, and X. Liu, “Thermodynamic Analysis of a New Combined Cooling and Power System Coupled by the Kalina Cycle and Ammonia–Water Absorption Refrigeration Cycle,” Sustainability, vol. 14, no. 20, p. 13260, 2022, doi: 10.3390/su142013260.
Unduhan
File Tambahan
Diterbitkan
Cara Mengutip
Terbitan
Bagian
Lisensi
Authors who publish in IJIMEAM retain the following rights:- Author retains the copyright and grants the journal the right of first publication of the work simultaneously licensed under the Creative Commons Attribution-ShareAlike 4.0 License that allows others to share the work with an acknowledgment of the work's authorship and initial publication in this journal.
- Author is able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book) with the acknowledgment of its initial publication in this journal.
- Author is permitted and encouraged to post his/her work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of the published work (See What is Open Access).
Read more about the Creative Commons Attribution-ShareAlike 4.0 Licence here: https://creativecommons.org/licenses/by-sa/4.0/.









