PEMBUATAN BLOK REM KOMPOSIT SEBAGAI PENGGANTI BLOK REM KONVENSIONAL PADA MODA TRANSPORTASI KERETA API INDONESIA
Keywords:
Arang tempurung kelapa, blok rem kompositAbstract
Blok rem komposit mulai diminati sebagai pengganti blok rem konvensional. Hal ini dikarenakan pemakaian blok rem komposit lebih menguntungkan dibandingkan dengan blok rem konvensional antara lain adalah lebih ringan, lebih awet, dan pemasangannya lebih mudah. Pada penelitian ini, dilakukan pembuatan blok rem komposit dengan menggunakan arang tempurung kelapa. Arang tempurung kelapa dipakai sebagai pengganti grafit yang berfungsi sebagai material gesek . Penelitian ini dilakukan di Pusat Penelitian Biomaterial LIPI.Blok rem komposit dicetak sesuai ukuran blok rem tipe T 358 N. Komposisi penyusun blok rem komposit yaitu alumina (Al2O3), grafit/arang tempurung kelapa, barium sulfat (BaSO4), phenolic resin, kalsium hidroksida (Ca(OH)2), serbuk besi, nitrile butadiene rubber, dan serat sabut kelapa. Penelitian ini dilakukan dengan memvariasikan beberapa sampel dengan sampel A 100% arang , sampel B 50% arang-50% grafit, dan sampel C 100% grafit. Pengujian yang dilakukan adalah uji rendam, uji rendam dan oven, uji kekerasan, uji bending, dan uji tekan. Hasil pengujian menunjukkan bahwa sampel B dengan kerapatan 1,955 g/cm3, kuat tekan 3308,6 n/mm2,MOR 2379,3 N/mm2, MOE 305079 N/mm2, dan kekerasan 85,3 HRR memiliki sifat yang lebih baik karena sebagian memenuhi spesifikasi teknik PT. KAI.Downloads
References
Alam, H.S., Pudja, I.G.N.W. dan Triono, A. (2012). Penentuan parameter produksi material rem ramah lingkungan untuk aplikasi kereta api menggunakan serat tandan kosong kelapa sawit sebagai penguat. Jurnal Energi dan Manufaktur, 5(1),pp. 89-97.
Almaslow, A., Ghazali, M. J., Talib, R. J., Ratnam, C. T. And Azhari, C. H. (2013). Effects of epoxidized natural rubber-alumina nanoparticles (ENRAN) composites in semi-metallic brake friction materials. Wear, 302(1-2), pp. 1392–1396.
Anonim. (2009). Technical Spesification of Railway Composite Brake, Indonesian Railway Company (PT. KAI).
Anonim. (2014). Laporan tahunan PT. Kereta Api tahun 2014.
Blanco, C., Bermejo, J., Marsh, H. and Menendez. (1997). Chemical and physical properties of carbon as related to brake performance. Wear, 2(13), pp. 1-12.
Eriksson, M., Bergman, F. and Jacobson, S. (2002). On the nature of tribological contact in automotive brakes, Wear, 252, pp.26–36.
Ismadi, Budiman, I., Subyakto, Munawar, S.S., Kusumaningrum, W.B., Alam, H.M., Pramono, A.E. dan Jayadi. (2014). Pengaruh substitusi arang tempurung kelapa, serat sabut kelapa dan tandan kosong kelapa sawit terhadap sifat fisik dan mekanik komposit untuk penggunaan blok rem kereta api. Prosiding Seminar Nasional MAPEKI XVII, pp. 113-118.
Mahmud, Z. dan Ferry, Y. (2005). Prospek pengolahan hasil samping buah kelapa. Perspektif, 4(1), pp. 55–63.
Policandriotes, T. and Filip, P. (2011). Effects of selected nanoadditives on the friction and wear performance of carbon-carbon aircraft brake composites. Wear 271, pp. 2280-2289.
Pramono, A.E., Zulfia, A. and Soedarsono, J.W. (2011). Physical and mechanical properties of carbon-carbon composites based coconut shell waste. Journal of Materials Science and Engineering, 5, pp. 12-19.
Pramono, A.E., Zulfia, A. and Soedarsono, J.W. (2012). Effect of density to the electrical conductivity of carbon-carbon composite made of the mixture of organic waste carbon. Journal of Materials Science and Engineering, A2(5), pp. 402-409.
Sutikno, M., Marwoto, P. and Rustad, S. 2010. The mechanical properties of carbonized coconut char powder-based friction materials. Carbon, 48, pp. 3616-3620.
Yulianto, A. (2009). Pemanfaatan limbah geram/chip besi cor sebagai substitusi bahan dasar pembuatan blok rem kereta api melalui proses peleburan ulang/remelting. Prospect, 5 (8, pp. 24-36.
Downloads
Published
How to Cite
Issue
Section
License
The copyright to this article is transferred to Universitas Mercu Buana (UMB) if and when the article is accepted for publication. The undersigned hereby transfers any and all rights in and to the paper including without limitation all copyrights to UMB. The undersigned hereby represents and warrants that the paper is original and that he/she is the author of the paper, except for material that is clearly identified as to its original source, with permission notices from the copyright owners where required. The undersigned represents that he/she has the power and authority to make and execute this assignment.
We declare that:
1. This paper has not been published in the same form elsewhere.
2. It will not be submitted anywhere else for publication prior to acceptance/rejection by this Journal.
3. A copyright permission is obtained for materials published elsewhere and which require this permission for reproduction.
Furthermore, I/We hereby transfer the unlimited rights of publication of the above mentioned paper in whole to UMB. The copyright transfer covers the exclusive right to reproduce and distribute the article, including reprints, translations, photographic reproductions, microform, electronic form (offline, online) or any other reproductions of similar nature.
The corresponding author signs for and accepts responsibility for releasing this material on behalf of any and all co-authors. This agreement is to be signed by at least one of the authors who have obtained the assent of the co-author(s) where applicable. After submission of this agreement signed by the corresponding author, changes of authorship or in the order of the authors listed will not be accepted.
Retained Rights/Terms and Conditions
1. Authors retain all proprietary rights in any process, procedure, or article of manufacture described in the Work.
2. Authors may reproduce or authorize others to reproduce the Work or derivative works for the authors personal use or for company use, provided that the source and the UMB copyright notice are indicated, the copies are not used in any way that implies UMB endorsement of a product or service of any employer, and the copies themselves are not offered for sale.
3. Although authors are permitted to re-use all or portions of the Work in other works, this does not include granting third-party requests for reprinting, republishing, or other types of re-use.
This work is also licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.









