Analysis of Total Productive Maintenance Using Overall Resource Effectiveness (ORE) Methods on Pellet Mill 3 Machine in PT. XYZ
DOI:
https://doi.org/10.22441/ijiem.v4i3.21478Kata Kunci:
Total productive maintenance, Overall resource effectiveness, Pellet millAbstrak
Pellet Mill is a critical machine in producing animal feed in pellets and crumbles at PT XYZ. In the production process, PT XYZ has three pellet mill machines actively operating, with the highest indication of breakdown time on pellet mill machine 3. This high breakdown time affects the productivity and effectiveness of the related machines. In this research focuses on knowing the effectiveness value of the pellet mill 3 machines using the Overall Resource Effectiveness (ORE) method and determining the factors that affect the effectiveness value. From these factors, improvement recommendations are then given based on total productive maintenance (TPM) concept to maintain and increase the effective value of the pellet mill 3 machine. Based on the calculation results using the Overall Resource Effectiveness (ORE) method for the pellet mill 3 machine, the effectiveness value is 71.41%, below the Japan Institute of Plant Maintenance (JIPM) standard of 85%. The factor that causes the low ORE is power efficiency, which averages 81.71%. To increase The ORE value of the pellet mill 3 machine, the pillars of total productive maintenance applied 5S, autonomous maintenance, planned maintenance, focussed improvement, Early Equipment Management, Training and Education, Quality Maintenance, and also the safety health environment.Unduhan
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