Preventive Maintenance Analysis to Improve the Readiness of Heavy Equipment Hydraulic Excavator Liebherr R9250 & R9350 with Six Sigma Method at PT. XYZ

Authors

  • Icha Ayu Azzara Putri Faculty of Engineering, Mulawarman University, Jalan Sambaliung No.9, Samarinda City, East Kalimantan 75119
  • Farida Djumiati Sitania Faculty of Engineering, Mulawarman University, Jalan Sambaliung No.9, Samarinda City, East Kalimantan 75119
  • Yudi Sukmono Faculty of Engineering, Mulawarman University, Jalan Sambaliung No.9, Samarinda City, East Kalimantan 75119

DOI:

https://doi.org/10.22441/ijiem.v5i3.22917

Keywords:

Six sigma, DMAIC, Preventive analysis, Mining, Excavator

Abstract

PT. XYZ is a company in the field of coal mining. The mining production process is carried out by open pit mining, meaning open mining. One of the activities carried out in the production process at PT. XYZ is overburden removal. The excavator used for overburden removal consists of 2 types Liebherr R9250 and R9350. Based on an initial survey, a breakdown occurred on the Liebherr R9250 excavator engine, experiencing a lubrication system failure, and the R9350 experienced a cooling system failure, so the engine was stuck. The purpose of this research is to overcome the problem of unscheduled unit breakdowns on Liebherr R9250 and R9350 hydraulic excavators at the coal mine project PT. XYZ using the Six Sigma method by formulating Define, Measure, Analyze, Improve, Control (DMAIC) that occurs. The results showed that the R9250 and R9350 excavators at the Six Sigma achievement level were in the 1-Sigma category or at the lowest level, with a very uncompetitive description of the quality of the unit's readiness during the production process. This shows that better improvement is needed to support the quality of unit readiness. Based on this research, the recommendations that can be given are that the company needs to improve human resources, monitor spare parts stock, implement maintenance methods, and improve the quality of unit readiness, operation of tools, customizing spare parts specifications, and provision of company facilities.

Downloads

Download data is not yet available.

References

Adrianto, W., & Kholil, M. (2016). Analisis Penerapan Lean Production Process untuk Mengurangi Lead Time Process Perawatan Engine (Studi Kasus PT.GMF AEROASIA). Jurnal Optimasi Sistem Industri, 14(2), 299. https://doi.org/10.25077/josi.v14.n2.p299-309.2015

Arsyad, M., & Sultan, A. Z. (2018). Manajemen Perawatan (p. 146). Deepublish.

Herlambang, H. (2020). Six Sigma Implementation in Connector and Terminals Manufacturing Company: A Case Study. IJIEM (Indonesian Journals of Industrial Engineering and Management), 1(1), 1–11. https://doi.org/10.22441/ijiem.v1i1

Gaspersz, V. (2002). Pedoman Implementasi Program Six Sigma Terintegrasi dengan ISO 9001:2000, MBNQA, dan HACCP. Gramedia Pustaka Utama.

Indrasari, M. (2019). Pemasaran dan Kepuasan Pelanggan. Unitomo Press.

Kurniawan, W., Sugiarto, D., & Saputera, R. (2018). Usulan Penerapan Metode Six Sigma untuk Meningkatkan Mutu Crude Palm Oil (Cpo) di PT. X. Jurnal Ilmiah Teknik Industri, 5(2). https://doi.org/10.24912/.v5i2.1817

Pahlevie, R. R., Mubarak, M., & Fachrurrazi, F. (2021). Kajian Faktor yang di Pertimbangkan dalam Penyediaan Alat Berat Excavator di Kota Banda Aceh. Konferensi Nasional Teknik Sipil (KONTEKS) 15: Semarang, Indonesia, 310-317.

Putra, G. M. P., & Irawan, A. (2020). Analisis Pemeliharaan Preventif AC Package pada Gerbong Kereta Penumpang K1 Di Depo 2 Gerbong Kereta Bandung. GEMA : Jurnal Gentiaras Manajemen Dan Akuntansi, 12(1), 48–59. https://doi.org/10.47768/gema.v12i1.204

Rooney, J. J., & Heuvel, L. N. V. (2004, July). Root Cause Analysis For Beginners. Quality Progress, 45–53.

Sarwandy, M. H. A., & Royan, N. (2021). Produktivitas Alat Berat Excavator Backhoe pada Proyek Perumahan Al Zafa Tegal Binangun Kota Palembang. BEARING: Jurnal Penelitian Dan Kajian Teknik Sipil, 7(2), 121–125. https://doi.org/10.32502/jbearing.4211202172

Setiawati, K. L., Satriawan, I. K., & Yoga, I. W. G. S. (2020). Analisis Pengendalian Kualitas menggunakan Metode Six Sigma pada Produk Roti Tawar di PT. Ital Fran’s Multindo Food Industries Cabang Bali. Jurnal Rekayasa dan Manajemen Agroindustri, 8(4), 587. https://doi.org/10.24843/jrma.2020.v08.i04.p12

Sudrajat, A., & Megiyanto, G. (2020). Pedoman Praktis Manajemen Perawatan Mesin Industri (p. 116). Bandung: Refika Aditama.

Sulistyo, A. B., Zakaria, T., & Riyandi, R. (2019). Analisis Overall Equipment Effectiveness Mesin Vertical Roller Mill (Vrm) di PT. Cemindo Gemilang. Jurnal Industri dan Teknologi Terpadu, 2(1), 17–31. https://doi.org/10.47080/intent.v2i1.504

Trimarjoko, A., Fathurohman, D. M. H., & Suwandi, S. (2020). Metode Value Stream Mapping dan Six Sigma untuk Perbaikan Kualitas Layanan Industri di Automotive Services Indonesia. IJIEM (Indonesian Journals of Industrial Engineering and Management), 1(1), 991–104. https://doi.org/10.22441/ijiem.v1i1

Tripoli, B., Febrianti, D., & Musliadi Musliadi. (2018). Analisa Pemakaian Alat Berat Excavator Dengan Straight Line dan Reducing Charge Method. Jurnal Teknik Sipil dan Teknologi Konstruksi, 4(2), 82–91. https://doi.org/10.35308/jts-utu.v4i2.1989.

Downloads

Published

2025-03-20

How to Cite

1.
Putri IAA, Sitania FD, Sukmono Y. Preventive Maintenance Analysis to Improve the Readiness of Heavy Equipment Hydraulic Excavator Liebherr R9250 & R9350 with Six Sigma Method at PT. XYZ. IJIEM [Internet]. 2025 Mar. 20 [cited 2026 May 29];5(3):701-1. Available from: https://training-ojs3-publikasi.mercubuana.ac.id/index.php/ijiem/article/view/22917

Issue

Section

Articles

Most read articles by the same author(s)

Similar Articles

<< < 1 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.