Proposed Preventive Maintenance of Air Screw Compressor Machine Using Failure Mode and Effect Analysis and Modularity Design Methods at PT XYZ
DOI:
https://doi.org/10.22441/ijiem.v5i3.23742Keywords:
Modularity design, FMEA, Preventive, MaintenanceAbstract
Current developments in the industrial world made competition between companies increasingly tight. This required companies to increase the effectiveness and efficiency of their production processes, one of which was by implementing proper machine maintenance so that the machines used could operate well and optimally. PT XYZ is a company engaged in the manufacturing industry which is engaged in making hydrogen peroxide chemical liquid in Indonesia. This company experienced problems with damage to its air screw compressor machine because the maintenance system was carried out when components were damaged, resulting in long downtime. Therefore, this research was carried out with the aim of providing preventive maintenance suggestions using the failure mode and effect analysis (FMEA) method to find critical components of the machine and modularity design to group machine components so as to reduce downtime and minimize maintenance costs. By implementing preventive maintenance with FMEA and modularity design, ten critical sub-components were obtained with a total maintenance cost of IDR 884,839,695, lower than the company's current total maintenance cost of IDR 1,513,836,000. So by applying the proposed method, the company gets an efficiency of 41.55%.Downloads
References
Amanda, A. B. P., & Widiasih, W. (2021). Analisis Penjadwalan Pemeliharaan Mesin Spraybooth Guna Meminimasi Biaya Pada Divisi Painting PT. Istana Tiara. Jurnal Optimasi, 1(1), 1–16.
Arinta, E. N. (2020). Usulan Penjadwalan Perawatan Mesin dengan Metode RCM pada Mesin Submarged Scraper Chain Conveyor. Universitas Islam Indonesia.
Febriana, T. H., Dewita, H., Hermawan, C., & Herlambang, H. (2020). Perbaikan Ketahanan Lifetime Bladder untuk Peningkatan Curing Efficiency pada Proses Industri Tire Manufacture. IJIEM - Indonesian Journal of Industrial Engineering and Management, 1(1), 33. https://doi.org/10.22441/ijiem.v1i1.9258
Handayani, W., & Harada, M. K. (2021). Preventive Batching Plant Maintenance with Modularity Design Method at PT . RAJA Beton Indonesia. International Journal of Innovative Science and Research Technology, 6(1), 237–244.
Islam, S. S., Lestari, T., Fitriani, A., & Wardani, D. A. (2020). Analisis Preventive Maintenance Pada Mesin Produksi dengan Metode Fuzzy FMEA. JTT (Jurnal Teknologi Terpadu), 8(1), 13–20. https://doi.org/10.32487/jtt.v8i1.766
Lo, H.-W., & Liou, J. J. H. (2018). A novel multiple-criteria decision-making-based FMEA model for risk assessment. Applied Soft Computing, 73(7), 684–696. https://doi.org/10.1016/j.asoc.2018.09.020
Madyantoro, H. I., Adib, A., Yaqin, R. I., Siahaan, J. P., & Barokah. (2022). Penerapan Metode Fmea dalam Perawatan Mesin Pendingin Kapal Penangkap Ikan (Studi Kasus: KM. Sinar Bayu Utama). Aurelia Journal (Authentic Research of Global Fisheries Application Journal), 4(1), 97–106.
Manik, A. (2020). Usulan Perbaikan Kualitas Menggunakan Statistical Quality Control (SQC) dan Fuzzy Failure Mode And Effect Analysis (FMEA) Untuk Meningkatkan Kualitas Produk Seng di PT. Intan Nasional Iron Industri. Universitas Sumatera Utara.
Mentari, R. A., & Hidayat, T. P. (2021). Analisis Performansi Mesin pada Corrective Maintenance dan Preventive Maintenance dengan Menggunakan Metode Modularity Design. Jurnal Ilmiah Teknik Industri (Jurnal Keilmuan Teknik Dan Manajemen Industri), 847-856. Seri Seminar Nasional Ke-III Universitas Tarumanagara Tahun 2021.
Novianti, F., & Rochmoeljati, R. (2023). Quality Control of Edamame Products Using Statistical Quality Control (SQC) and Failure Mode Effect Analysis (FMEA) Methods in PT. XYZ. IJIEM - Indonesian Journal of Industrial Engineering and Management, 4(2), 221. https://doi.org/10.22441/ijiem.v4i2.20550
Pranowo, I. D. (2019). Sistem dan Manajemen Pemeliharaan (1st ed.). Budi Utama.
Rosyidi, R. (2020). Usulan Perawatan Preventif Mesin Web Rotary Offset Printing dengan Menggunakan Metode Modularity Design di PT. XYZ. Universitas Pembangunan Nasional “Veteran” Jawa Timur.
Sudrajat, A., & Rahmatulloh, G. M. (2020). Pedoman Praktis Manajemen Perawatan Mesin Industri (N. F. Atif (ed.); 2nd ed.). Refika Aditama.
Suwandi, A., Zagloel, T. Y., & Hidayatno, A. (2020). Minimization of pipe production defects using the fmea method and dynamic system. International Journal of Engineering Research and Technology, 13(5), 953–961. https://doi.org/10.37624/ijert/13.5.2020.953-961
Suwondo, A. Z. Z. (2020). Perawatan Mesin Mixer secara Preventive Maintenance dengan Metode Modularity Design di PT. CIpta Mortar Utama Gresik. Universitas Pembangunan Nasional “Veteran” Jawa Timur.
Syahrizan. (2023). Analisis Tindakan Preventive Maintenance pada Isolasi Transformator Daya Berdasarkan Indeks Polarisasi dan Tangen Delta (Studi Kasus: PT. PLN Gardu Induk Garuda Sakti Pekanbaru). Universitas Islam Negeri Sultan Syarif Kasim Riau.
Yulius, H., & Susanto, F. T. (2020). Usulan Biaya Preventive Maintenance Dengan Menggunakan Metode Modularity Design Pada Mesin Ripple Mill Di Pt. Incasi Raya Pom. Jurnal Sains Dan Teknologi: Jurnal Keilmuan Dan Aplikasi Teknologi Industri, 20(2), 221. https://doi.org/10.36275/stsp.v20i2.304
Downloads
Published
How to Cite
Issue
Section
License
The copyright to this article is transferred to Universitas Mercu Buana (UMB) if and when the article is accepted for publication. The undersigned hereby transfers any and all rights in and to the paper including without limitation all copyrights to UMB. The undersigned hereby represents and warrants that the paper is original and that he/she is the author of the paper, except for material that is clearly identified as to its original source, with permission notices from the copyright owners where required. The undersigned represents that he/she has the power and authority to make and execute this assignment.
We declare that:
1. This paper has not been published in the same form elsewhere.
2. It will not be submitted anywhere else for publication prior to acceptance/rejection by this Journal.
3. A copyright permission is obtained for materials published elsewhere and which require this permission for reproduction.
Furthermore, I/We hereby transfer the unlimited rights of publication of the above mentioned paper in whole to UMB. The copyright transfer covers the exclusive right to reproduce and distribute the article, including reprints, translations, photographic reproductions, microform, electronic form (offline, online) or any other reproductions of similar nature.
The corresponding author signs for and accepts responsibility for releasing this material on behalf of any and all co-authors. This agreement is to be signed by at least one of the authors who have obtained the assent of the co-author(s) where applicable. After submission of this agreement signed by the corresponding author, changes of authorship or in the order of the authors listed will not be accepted.
Retained Rights/Terms and Conditions
1. Authors retain all proprietary rights in any process, procedure, or article of manufacture described in the Work.
2. Authors may reproduce or authorize others to reproduce the Work or derivative works for the authors personal use or for company use, provided that the source and the UMB copyright notice are indicated, the copies are not used in any way that implies UMB endorsement of a product or service of any employer, and the copies themselves are not offered for sale.
3. Although authors are permitted to re-use all or portions of the Work in other works, this does not include granting third-party requests for reprinting, republishing, or other types of re-use.
