Hazard Risk Assessment in Post Weld Heat Treatment Process Using the Fine-Kinney Method
DOI:
https://doi.org/10.22441/ijiem.v6i1.26055Keywords:
Hazard risk assessment, Fine kinney, Post weld heat treatmentAbstract
Hazards in the workplace are sources that have the potential to cause work accidents that can harm workers, therefore it is important to carry out a hazard risk assessment as an effort to eliminate or reduce the risk of hazards in the workplace to protect workers. The purpose of this study is to asses the risk of hazards of Post Weld Heat Treatment (PWHT) process for pipes in a manufacturing company through identification of potential hazards, risks analysis and evaluation to determine control measures. Hazards identification in the PWHT work revealed there are 34 hazards that have the potential to cause work accidents. Hazard risk analysis using Fine-Kinney method shows the hazard risk levels in the PWHT work is from low to high, with a low level risk percentage of 23.5%, a possible risk level of 20.6%, a substantial risk level of 47.1% and a high risk level of 8.8%. The proposed control measures for eliminating or reducing the risk of hazard in each task is carried out by hierarchy of controls through the elimination, substitution, engineering controls, administrative controls and personal protective equipment.Downloads
References
Albrechtsen, E., Solberg, I., & Svensli, E. (2019). The application and benefits of job safety analysis. Safety Science, 113, 425–437.https://doi.org/10.1016/j.ssci.2018.12.007
Ayuningtyas, A. I., & Nasri, S. M. (2021). Health Risk Assessment of Physical and Chemical Hazards in the Painting Area of a Manufacturing Company. The Indonesian Journal Of Occupational Safety and Health, 10(2), 247. https://doi.org/10.20473/ijosh.v10i2.2021.247-257
Bagdatlı, M. C., & KILIÇ, A. M. (2020). Occupational Safety Risk Analysis Of Organized Industrial Enterprises In Nevsehir Province Of Turkey By Fine-Kinney Method. International Journal of Engineering Technologies and Management Research, 7(7), 33–41. https://doi.org/10.29121/ijetmr.v7.i7.2020.722
Budiyanto, M. A., & Fernanda, H. (2020). Risk Assessment of Work Accident in Container Terminals Using the Fault Tree Analysis Method. Journal of Marine Science and Engineering, 8(6), 466. https://doi.org/10.3390/jmse8060466
Çalış Boyacı, A., & Selim, A. (2022). Assessment of occupational health and safety risks in a Turkish public hospital using a two-stage hesitant fuzzy linguistic approach. Environmental Science and Pollution Research, 29(24), 36313–36325. https://doi.org/10.1007/s11356-021-18191-x
Dogan, B., Oturakci, M., & Dagsuyu, C. (2022). Action selection in risk assessment with fuzzy Fine–Kinney-based AHP-TOPSIS approach: a case study in gas plant. Environmental Science and Pollution Research, 29(44), 66222–66234. https://doi.org/10.1007/s11356-022-20498-2
International Labour Organization (ILO). (2020). The Occupational Safety and Health Statistics (OSH database). https://Ilostat.Ilo.Org/Resources/Concepts-and-Definitions/Description-Occupational-Safety-and-Health-Statistics/.
Jaya, N. M., Dharmayanti, G. A. P., & Mesi, D. A. R. U. (2021). Manajemen Risiko K3 ( Keselamatan dan Kesehatan Kerja) Pada Proyek Pembangunan Rumah Sakit Bali Mandara. Jurnal Spektran , 9(1), 29–37.
Kuleshov, V. V, Yu Skuba, P., & Ignatovich, I. A. (2021). Assessment of the Severity of the Last Accident Based on the Fine-Kinney Method. IOP Conference Series: Earth and Environmental Science, 720(1), 012094. https://doi.org/10.1088/1755-1315/720/1/012094
Larasatie, A., Fauziah, M., Dihartawan, D., Herdiansyah, D., & Ernyasih, E. (2022). Faktor-Faktor Yang Berhubungan Dengan Tindakan Tidak Aman (Unsafe Action) Pada Pekerja Produksi Pt. X. Environmental Occupational Health And Safety Journal, 2(2), 133. https://doi.org/10.24853/eohjs.2.2.133-146
Luri, H., & Rinawati, D. I. (2019). Analisis Risiko Keselamatan Dan Kesehatan Kerja Dengan Menggunakan Job Hazard Analysis (Studi Kasus PT. Pertamina EP Asset 4 Field Cepu). Industrial Engineering Online Journal, 8(1), 1–11.
Lyon, B., & Popov, G. (2021a). Preliminary Hazard and Risk Analysis. In Risk Assessment (pp. 123–136). Wiley. https://doi.org/10.1002/9781119798323.ch6
Lyon, B., & Popov, G. (2021b). “What‐if” Analysis Methods. In Risk Assessment (pp.137–151).Wiley. https://doi.org/10.1002/9781119798323.ch7
Milli, A., Salman, S., & Sancak, E. (2021). Case of Risk Assessment by Using Fine-Kinney Method in Sub-Leather Processing. Journal of Engineering Sciences , 4(1), 42–57.
Muhammad, I., & Susilowati, I. H. (2021). Analisa Manajemen Risiko K3 Dalam Industri Manufaktur Di Indonesia: Literature Review. Prepotif : Jurnal Kesehatan Masyarakat, 5(1), 335–343. https://doi.org/10.31004/prepotif.v5i1.1635
Nasra, K. A., Zuldesmi, & Kewas, J. C. (2020). Pengaruh Post Weld Heat Treatment Terhadap Sifat Mekanik Dan Struktur Mikro Baja Karbon ST42 Dengan Pengelasan SMAW (Shielded Metal Arc Welding). Actuator Jurnal Teknik Mesin, 1(1), 26–36.
Occupational Safety Health Administration. (n.d.). Hazard Identification and Assessment. Retrieved April 15, 2024, from: https://www.osha.gov/safety-management/hazard-Identification
Penelas, A. de J., & Pires, J. C. M. (2021). HAZOP Analysis in Terms of Safety Operations Processes for Oil Production Units: A Case Study. Applied Sciences, 11(21),10210. https://doi.org/10.3390/app112110210
Ponda, H., & Fatma, N. F. (2019). Identifikasi Bahaya, Penilaian Dan Pengendalian Risiko Keselamatan Dan Kesehatan Kerja (K3) Pada Departemen Foundry PT. Sicamindo. Heuristic, 16(2). https://doi.org/10.30996/he.v16i2.2968
Purba, M. F. I., Al Fathier, & Fakhriza. (2020). Pengaruh Variasi Temperatur PWHT Dan Tanpa PWHT Terhadap Sifat Kekerasan Baja ASTM A106 Grade B Pada Proses Pengelasan SMAW. Journal of Welding Technology, 2(1), 13–18.
Rivera Domínguez, C., Pozos Mares, J. I., & Zambrano Hernández, R. G. (2021). Hazard identification and analysis in work areas within the Manufacturing Sector through the HAZID methodology. Process Safety and Environmental Protection, 145, 23–38. https://doi.org/10.1016/j.psep.2020.07.049
Sari, R. A., & Satrio, T. (2022). Optimization of Occupational Safety and Health Implementation in a Chemical Analytics Laboratory. The Indonesian Journal of Occupational Safety and Health, 11(1), 72–82. https://doi.org/10.20473/ijosh.v11i1.2022.72-82
Sotoodeh, K. (2023). A case study demonstrating the use of Layers of Protection Analysis (LOPA) in order to prevent fire and explosion in storage tanks due to overfilling. Safety in Extreme Environments. https://doi.org/10.1007/s42797-023-00095-3
Srinivas, K. (2022). HIRA in Excavation in High Rise Buildings. AMC Indian Journal of Civil Engineering, 5(1), 34. https://doi.org/10.17010/ijce/2022/v5i1/170370
Sunday, B. E. , C. S. C. O. C. J. , & A. K. M. (2022). Occupational Hazards And Safety Management System Among Small And Medium Scale Enterprises In Port Harcourt Metropolis, Rivers State. International Journal of Novel Research in Marketing Management and Economics, 9(3), 43–56.
Tamene, A., Mulugeta, H., Ashenafi, T., & Thygerson, S. M. (2020). Musculoskeletal Disorders and Associated Factors among Vehicle Repair Workers in Hawassa City, Southern Ethiopia. Journal of Environmental and Public Health, 2020, 1–11. https://doi.org/10.1155/2020/9472357
The National Institute for Occupational Safety and Health (NIOSH). (2023). Hierarchy of Controls. NIOSH. https://www.cdc.gov/niosh/topics/hierarchy/default.html
Uslu, A., & Uslu, G. (2022). Hazard Identification and Risk Analysis in Rebar Rolling Plant. Black Sea Journal of Engineering and Science, 5(3), 109–115. https://doi.org/10.34248/bsengineering.1101902
Weng, J., Gan, X., & Zhang, Z. (2021). A quantitative risk assessment model for evaluating hazmat transportation accident risk. Safety Science, 137, 105198. https://doi.org/10.1016/j.ssci.2021.105198
Yuliandi, C. D., & Ahman, E. (2019). Penerapan Keselamatan Dan Kesehatan Kerja (K3) Di Lingkungan Kerja Balai Inseminasi Buatan (Bib) Lembang. Jurnal Manajerial, 18(2), 98–109. https://doi.org/10.17509/manajerial.v18i2.18761
Downloads
Published
How to Cite
Issue
Section
License
The copyright to this article is transferred to Universitas Mercu Buana (UMB) if and when the article is accepted for publication. The undersigned hereby transfers any and all rights in and to the paper including without limitation all copyrights to UMB. The undersigned hereby represents and warrants that the paper is original and that he/she is the author of the paper, except for material that is clearly identified as to its original source, with permission notices from the copyright owners where required. The undersigned represents that he/she has the power and authority to make and execute this assignment.
We declare that:
1. This paper has not been published in the same form elsewhere.
2. It will not be submitted anywhere else for publication prior to acceptance/rejection by this Journal.
3. A copyright permission is obtained for materials published elsewhere and which require this permission for reproduction.
Furthermore, I/We hereby transfer the unlimited rights of publication of the above mentioned paper in whole to UMB. The copyright transfer covers the exclusive right to reproduce and distribute the article, including reprints, translations, photographic reproductions, microform, electronic form (offline, online) or any other reproductions of similar nature.
The corresponding author signs for and accepts responsibility for releasing this material on behalf of any and all co-authors. This agreement is to be signed by at least one of the authors who have obtained the assent of the co-author(s) where applicable. After submission of this agreement signed by the corresponding author, changes of authorship or in the order of the authors listed will not be accepted.
Retained Rights/Terms and Conditions
1. Authors retain all proprietary rights in any process, procedure, or article of manufacture described in the Work.
2. Authors may reproduce or authorize others to reproduce the Work or derivative works for the authors personal use or for company use, provided that the source and the UMB copyright notice are indicated, the copies are not used in any way that implies UMB endorsement of a product or service of any employer, and the copies themselves are not offered for sale.
3. Although authors are permitted to re-use all or portions of the Work in other works, this does not include granting third-party requests for reprinting, republishing, or other types of re-use.









