Effort to Improve Overall Equipment Effectiveness Performance with Six Big Losses Analysis in the Packaging Industry PT BMJ
DOI:
https://doi.org/10.22441/ijiem.v3i1.13508Kata Kunci:
overall equipment effectiveness, six big losses, productivity, causal diagramAbstrak
Increasing productivity is very important for companies to gain success in their business processes. This paper describes a case study of a manufacturing company that produces packaging products. PT BMJ is one of the companies engaged in the packaging industry. Low productivity and increased product demand for Offset machines becomes quite an important issue in the company, so that it becomes the objects of this research. Overall Equipment Effectiveness (OEE) is one of the methods that can measure machine effectiveness with three assessment factors, namely: availability, performance, and quality. Measurement of the OEE value and analysis of six big losses are carried out as an effort to increase the OEE value of machines and improve the production system in the company. The root cause of the problem is identified by using a causal diagram to be able to provide several suggestions for improvements. Based on the results comparison of OEE value before and after the implementation of improvement on the Offset machine, these improvements can increase the OEE value by 7.13% in two month implementation. Although the increase in OEE has not yet reached the criteria for World Class OEE, the proposed improvement has been able to reduce six big losses and increase the value of OEE.
Unduhan
Referensi
Atikno, W., & Hardi Purba, H. (2021). Sistematika Tinjauan Literature Mengenai Overall Equipment Effectiveness (OEE) pada Industri Manufaktur dan Jasa. Journal of Industrial and Engineering System, 2(1), 29–39. https://doi.org/https://doi.org/10.31599/jies.v2i1.401
Cahyadi, D., Rahmita, I., & Yusuf, Y. (2018). Analisis Perhitungan Overall Equipment Effectiveness (OEE) pada Mesin Rolling Stand 3 (Section Mill) Untuk Meningkatkan Efektivitas Mesin Di PT. Krakatau Wajatama. Flywheel: Jurnal Teknik Mesin UNTIRTA, IV(2), 82–87. http://dx.doi.org/10.36055/fwl.v2i1.4105
Chiarini, A. (2015). Improvement of OEE performance using a Lean Six Sigma approach: An Italian manufacturing case study. International Journal of Productivity and Quality Management, 16(4), 416–433. https://doi.org/10.1504/IJPQM.2015.072414
Djunaidi, M., & Natasya, R. (2013). Pengukuran Produktivitas Mesin dengan Over-All Equipment Effectiveness (OEE) di PT. Sinar Sosro KPB. Cakung. Simposium Nasional Teknologi Terapan, I, 33–40. https://doi.org/http://hdl.handle.net/11617/4113
Ekawati, A. Y., & Husni, P. (2018). Analisis Overall Equipment Effectiveness (OEE) pada Proses Pengemasan Primer di Industri Farmasi. Farmaka, 16(1), 27–32. https://doi.org/10.24198/jf.v16i1.16749
Hafiz, K., & Martianis, E. (2019). Analisis Overall Equipment Effectiveness (OEE) pada Mesin Caterpillar Type 3512B di PT. PLN (PERSERO) ULPLTD bagan besar PLTD Bengkalis. SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin, 13(2), 87–96. https://doi.org/10.24853/sintek.13.2.87-96
Hasrul, H., Shofa, M. J., & Winarno, H. (2017). Analisa Kinerja Mesin Roughing Stand dengan Menggunakan Metode Overall Equipment Effectiveness(OEE) dan Failure Mode Effect Analysis (FMEA). Jurnal INTECH Teknik Industri Universitas Serang Raya, 3(2), 55–60. https://doi.org/10.30656/intech.v3i2.879
Hermanto, H. (2016). Pengukuran Nilai Overall Equipment Effectiveness pada Divisi Painting di PT. AIM. Jurnal Metris, 17(2), 97–106. http://ojs.atmajaya.ac.id/index.php/metris/article/view/473
Herwindo, Rahman, A., & Yuniarti, R. (2013). Pengukuran Overall Equipment Effectiveness (OEE) sebagai Upaya Meningkatkan Nilai Efektivitas Mesin Carding (Studi Kasus PT. XYZ). Jurnal Teknik Industri Universitas Brawijaya, 2(5), 919–928. http://jrmsi.studentjournal.ub.ac.id/index.php/jrmsi/article/view/138
Indriawanti, V., & Bernik, M. (2020). Analisis Penerapan Total Productive Maintanance ( TPM ) dengan Menggunakan Metode Overall Equipment Effectiveness ( OEE ) pada Mesin Printing. Jurnal Teknik Industri, 10(1), 42–52. http://dx.doi.org/10.25105/jti.v10i1.8388
Kameiswara, R. A., Sulistyo, A. B., & Gunawan, W. (2018). Analisa Overall Equipment Effectiveness (OEE) dalam Mengurangi Six Big Losses pada Cooling Pumpblower Plant PT Pabrik Baja Terpadu. Jurnal Intent: Jurnal Industri Dan Teknologi Terpadu, 1(1), 67–78. https://doi.org/10.47080/intent.v1i1.260
Latif, A., & Ervil, R. (2016). Perbandingan Nilai Overall Equipment Effectiveness (OEE) Mesin Packer Lama dan Mesin Packer Baru pada Packing Plant Indarung (PPI) PT. Semen Padang. Jurnal Sains Dan Teknologi Keilmuan Dan Aplikasi Teknologi, 16(2), 119–186. http://dx.doi.org/10.36275/stsp.v16i2.39
Magdalena, R., & Ginting, A. P. (2019). Analisis Produktivitas Mesin Sheating 3 dengan Metode Overall Equipment Effectiveness (OEE) pada Produksi Fiber Optic PT. Voksel Electric Tbk. Jurnal Ilmiah Teknik Industri: Jurnal Keilmuan Teknik Dan Manajemen Industri, 7(2), 120–127. https://doi.org/10.24912/jitiuntar.v7i2.5935
Maknunah, L. U., Achmadi, F., & Astuti, R. (2016). Penerapan Overall Equipment Effectiveness (OEE) untuk Mengevaluasi Kinerja Mesin-Mesin di Stasiun Giling Pabrik Gula Krebet II Malang. Jurnal Teknologi Industri Pertanian, 26(2), 189–198. https://doi.org/10.24961/j.tek.ind.pert.2016.26.2.189
Maknunah, L. U., Astuti, R., & Effendi, M. (2014). Perancangan Aplikasi Pengukuran Overall Equipment Effectiveness (OEE): Studi Kasus di PG Krebet Baru II. Jurnal Teknologi Pertanian, 15(1), 7–14. https://jtp.ub.ac.id/index.php/jtp/article/view/427
Nakajima, S. (1988). Introduction to TPM: Total Productive Maintenance. Productivity Press.
Rachman, T., & Nugraha, A. W. (2018). Pengukuran Overall Equipment Effectiveness (OEE) Untuk Perbaikan Proses Manufaktur Mesin Bead Grommet. Jurnal Inovisi, 14(1), 1–11. https://ejurnal.esaunggul.ac.id/index.php/inovisi/article/view/3583
Rahman, A., & Perdana, S. (2019). Analisis Produktivitas Mesin Percetakan Perfect Binding dengan Metode OEE dan FMEA. Jurnal Ilmiah Teknik Industri, 7(1), 34–42. http://dx.doi.org/10.24912/jitiuntar.v7i1.5034
Ridwansyah, M., Nusraningrum, D., & Sutawijaya, A. H. (2019). Analisis Overall Equipment Effectiveness Untuk Mengendalikan Six Big Losses Pada Mesin Pembuatan Nugget. INDIKATOR: Jurnal Ilmiah Manajemen & Bisnis, 3(1), 38–51. http://dx.doi.org/10.22441/indikator.v3i1.5166
Samad, M. A., Hossain, M. R., & Asrafuzzaman, M. (2011). Analysis of Performance by Overall Equipment Effectiveness of the CNC Cutting Section of a Shipyard. Journal of Science and Technology, 2(11), 1091–1096. https://www.researchgate.net/publication/328629423_Analysis_of_Performance_by_Overall_Equipment_Effectiveness_of_the_CNC_Cutting_Section_of_a_Shipyard
Setiawan, L. (2021). Literature Review of the Implementation of Total Productive Maintenance ( TPM ) in various Industries in Indonesia. IJIEM: Indonesian Journal of Industrial Engineering & Management, 2(1), 16–34. http://dx.doi.org/10.22441/ijiem.v2i1.10591
Stamatis, D. (2010). The OEE Primer Understanding Overall Equipment Effectiveness, Reliability, and Maintainability. Taylor & Francis Group. https://doi.org/10.1201/EBK1439814062
Suliantoro, H., Susanto, N., Prastawa, H., Sihombing, I., & Mustikasari, A. (2017). Penerapan Metode Overall Equipment Effectiveness (Oee) Dan Fault Tree Analysis (Fta) Untuk Mengukur Efektifitas Mesin Reng. J@ti Undip : Jurnal Teknik Industri, 12(2), 105. https://doi.org/10.14710/jati.12.2.105-118
Sundana, S., & Al Qodri, M. T. (2019). Analisis Penyebab Rendahnya Nilai OEE Pada Mesin Heading Di PT DRA Component Persada. Journal Industrial Servicess, 5(1). https://doi.org/10.36055/jiss.v5i1.6505
Suryaprakash, M., Gomathi Prabha, M., Yuvaraja, M., & Rishi Revant, R. V. (2021). Improvement of Overall Equipment Effectiveness of Machining Centre Using TPM. Materials Today: Proceedings, 46(19), 9348–9353. https://doi.org/https://doi.org/10.1016/j.matpr.2020.02.820
Susetyo, A. E. (2017). Analisis Overall Equipment Effectiveness ( OEE ) untuk Menentukan Efektivitas Mesin Sonna Web. Jurnal Science Tech, 3(2), 93–102. https://doi.org/10.30738/jst.v3i2.1622
Tobe, A. Y., Widhiyanuriyawan, D., & Yuliati, L. (2017). The Integration of Overall Equipment Effectiveness (OEE) Method and Lean Manufacturing Concept to Improve Production Performance (Case Study: Fertilizer Producer). Journal of Engineering and Managment Industrial System, 5(2), 102–108. https://doi.org/10.21776/ub.jemis.2017.005.02.7
Triwardani, D. H., Rahman, A., & Tantrika, C. F. M. (2013). Analisis Overall Equipment Effectiveness (OEE) dalam Meminimalisir Six Big Losses pada Mesin Produksi Dual Filters DD07. Jurnal Rekayasa Dan Manajemen Sistem Industri, 1(2), 379–391. http://jrmsi.studentjournal.ub.ac.id/index.php/jrmsi/article/view/44
Wijaya, C. Y., & Widyadana, I. G. A. (2015). Pengukuran Overall Equipment Effectiveness (OEE) di PT Astra Otoparts Tbk. Divisi Adiwira Plastik. Jurnal Titra, 3(1), 41–48. http://studentjournal.petra.ac.id/index.php/teknik-industri/article/download/2981/2686
Unduhan
Diterbitkan
Cara Mengutip
Terbitan
Bagian
Lisensi
The copyright to this article is transferred to Universitas Mercu Buana (UMB) if and when the article is accepted for publication. The undersigned hereby transfers any and all rights in and to the paper including without limitation all copyrights to UMB. The undersigned hereby represents and warrants that the paper is original and that he/she is the author of the paper, except for material that is clearly identified as to its original source, with permission notices from the copyright owners where required. The undersigned represents that he/she has the power and authority to make and execute this assignment.
We declare that:
1. This paper has not been published in the same form elsewhere.
2. It will not be submitted anywhere else for publication prior to acceptance/rejection by this Journal.
3. A copyright permission is obtained for materials published elsewhere and which require this permission for reproduction.
Furthermore, I/We hereby transfer the unlimited rights of publication of the above mentioned paper in whole to UMB. The copyright transfer covers the exclusive right to reproduce and distribute the article, including reprints, translations, photographic reproductions, microform, electronic form (offline, online) or any other reproductions of similar nature.
The corresponding author signs for and accepts responsibility for releasing this material on behalf of any and all co-authors. This agreement is to be signed by at least one of the authors who have obtained the assent of the co-author(s) where applicable. After submission of this agreement signed by the corresponding author, changes of authorship or in the order of the authors listed will not be accepted.
Retained Rights/Terms and Conditions
1. Authors retain all proprietary rights in any process, procedure, or article of manufacture described in the Work.
2. Authors may reproduce or authorize others to reproduce the Work or derivative works for the authors personal use or for company use, provided that the source and the UMB copyright notice are indicated, the copies are not used in any way that implies UMB endorsement of a product or service of any employer, and the copies themselves are not offered for sale.
3. Although authors are permitted to re-use all or portions of the Work in other works, this does not include granting third-party requests for reprinting, republishing, or other types of re-use.
